Primary Function/Primary Goals/Objectives
- Provide technical support to ensure smooth manufacturing operation and minimum disruption to the operation process.
- Manages the design, planning, construction and maintenance of equipment, machinery, buildings, and other facilities.
- Plans, budgets, and schedules maintenance activities, including estimates on equipment, labor, materials and other related costs.
- Responsible for developing budgets and long-range plans based on company growth and future automation and control areas maintenance needs.
- Proactively maintain and ensure optimum performance of the manufacturing control system/ equipment.
Major Responsibilities
- Responsible for developing Standard Operating Procedures, implementing of maintenance program (corrective, preventive, predictive) for the work area.
- Responsible for the troubleshooting/ investigation support of Manufacturing operation in compliance with the Site Safety and GMP procedures.
- Responsible to support any projects being executed internally or by vendors.
- Manage and lead contractor, vendors and service providers to perform maintenance works.
- To manage the obsolescence and asset replacement accordance to site requirement and engineering standards,
- Lead in continuous improvement efforts/ projects and responsible for support and execution of automation qualification such as FAT, SAT, Commissioning, Validation, CCA, VCR, IQ, etc.
- Any other duties as assigned by supervisor.
Skills and experience required
- Ability to perform troubleshooting and work on difference types of PLC programming language (Siemens Step 7, Rockwell RS Logix, B&R automation).
- Good knowledge on field instrumentations (temperature & pressure transmitter, control valve)
- Able to perform simple instrument calibration and troubleshooting.
- Read and Interpret maintenance procedures, equipment manuals, work orders, process and instrumentation (P&ID) diagram and electrical schematics to perform required maintenance, servicing and troubleshooting
- Familiar with PLC control component, ability to carry out hardware replacement and minor software modification.Good knowledge on field bus system (Profibus DP/PA, deviceNet, IO Link, CANopen)Experience in PLC language: Siemens Step 7, Siemens TIA Portal, Rockwell RS Logix 5000/500, B&R automation
- Experience in SCADA/HMI System: GE Proficy iFix, Proficy Batch, Siemens WinCC, Wonderware InTouch, FactoryTalk
- Experience in Packaging system: Filling machine, Case packing, Palletizing, Automated conveying line
- Experience in Robotic: ABB/Fanuc Robotics
- Must be able to interpret Electrical drawings and P&ID diagram.
Education
- Diploma/Degree from Control/ Electrical / Electronics / Mechatronics / Instrumentation Engineering or related disciplines