Responsibilities
Process Control
- Real time monitoring & analyzing of SPC charts, including troubleshooting cases of non-conformance
- Working with production & maintenance to analyze lots on hold immediately & optimize overall process cycle times by removing redundant process steps
- Monitoring of Data trends for in-process specifications using SAP, PDA and other tools
Real Time Manufacturing Support
- Analyze real time problems, study & implement corrective actions
- Improve and Implement required tools to support production processes, process specifications, procedures & TPM
- Analyze production problems & determine solutions through liaising with all parties involved & studying of past cases
- Provide guidance & work hand-in-hand with Equipment Engineering Team for machine issues
- Investigate customer claims and support our frontline in root cause finding as well as development of new solutions for our products.
Process Setup
- Assist team to set-up new processes for new products/machines
- Study robustness of existing processes & introduce best fact-based process
- Execute, maintain and champion PFMEA on all critical processes
Process Transfer
- Ensure all processes transferred from different sites are well documented, evaluated, qualified & matched with existing environment
- Provide technical support on process quality or process standardization for product/process industrialization
- Liaise with headquarters for continuous improvement of processes
Promote Lean Culture
- Facilitate and be involved in LEAN Projects
Training & Development
- Provide Technical training to Technicians on current & new processes
- Training of new engineering assistants & imparting technical knowledge to them
- Overseas Training in Germany (subject to responsibility)
Requirements:
- Bachelor Degree in Mechanical Engineering / Electrical Engineering .Material Science preferred
- At least 3 years of experience in Manufacturing environment as a Process Engineer
- Possess good communication skills and able to communicate with people of all levels
- Good team player, able to organize and facilitate team activities
- Possess strong interpersonal skills
- Self-motivated to learn metal-processing technology, precision engineering and experience in Autocad will be an added advantage
- A self-starter & able to work independently with minimal supervision in a challenging environment
- Committed to work long & odd hours including weekends, public holidays and on-call support whenever necessary
- Knowledge in Cold Rolling Mill operations will be an added advantage
- Knowledge of non-ferrous metal processing will be an added advantage (Stamping, rolling, annealing and slitting )
- Possess sound decision making, analytical and critical thinking skills
- Technical expertise on shop floor to make timely decisions to resolve engineering problems quickly & to ensure minimized low risk of losing yield & quality problems
- Problem solving methodology - SPC tools, DOE, FMEA & LEAN techniques
- Basic proficiency in SAP (Material management)
