- Primary responsibility will be for Fixed and Rotating Equipment routine maintenance and Turnarounds.
- Provide maintenance support to the safe and reliable plant operation by administering outsourced contractor maintenance services, while ensuring work is planned, scheduled and executed safely and efficiently.
- Leads the administration of all the outsourced contractors to ensure safe, cost effective and quality work are done.
- Primary person responsible for the functioning of the maintenance management system
(SAP R/3 Plant Maintenance Module) and the material management. - Lead the outsourced personnel/contractor group on key maintenance work processes.
- Champion safe work practices and ensure contractor safety.
- Lead or participate in continuous improvement projects as driven by the business.
- Lead and function as a resource person for plant maintenance services including preventive, predictive and breakdown activities.
- Ensure Maintenance KPIs are tracked and adhered to meet plant objectives.
- To monitor and plan statutory and other regulatory requirements related to plan.
- Performing inspection of routine segments for various product services / maintenance and repair activities.
- Lead the preparation for inspection plans and execution of inspection plan.
- Inspection/condition monitoring of critical areas of identified equipment and piping for compliance against relevant standards and codes.
- Execute/review condition monitoring program for Rotating Equipment.
- Support the plant lubrication program and maintain the lube oil inventory to ensure proper lubrication of machinery.
- Prepare/Upload/Review reports for various Fixed/Rotating equipment inspection.
- Review 3rd party inspection reports with findings/recommendations and RL calculations.
- Support daily maintenance and major outage/ shutdown/turnaround Maintenance activities.
- Perform equipment troubleshooting and equipment failure root cause/failure analysis to provide recommendations for equipment repairs and improvement.
- Work closely with Inspection counter-parts and support daily activities and participate in the development of fixed equipment and piping inspection strategy include inspection reports update/review in PSAIM.
- Review the Project / Maintenance related ITP, manuals, procedures, specification requirements.
- Maintain detailed records of maintenance activities and repairs performed for Fixed Equipment and Rotating Equipment for anytime reference and auditing purpose.
- Ensure the critical spare rotating equipment in the workshop is kept serviced and maintained ready for urgent requirements.
- Act as the point of contact with local workshops and OEM facilities to arrange for vendor shop maintenance services for Rotating Equipment and Fixed Equipment.
- Ensure the availability of spares inventory with necessary stock levels to meet the critical maintenance need for Rotating Equipment and Fixed Equipment.
- Provide continuous improvement support and identify opportunities to enhance the equipment reliability and reduce maintenance cost.
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