Equipment Operation:
- Operate and monitor Tape and Reel packaging machines, ensuring efficient and accurate production.
- Perform setup and adjustments on equipment to meet production specifications.
- Other tasks related to operations assigned based on business needs.
Maintenance and Troubleshooting:
- Conduct routine maintenance on Tape and Reel equipment to ensure optimal performance and minimize downtime.
- Troubleshoot and resolve equipment (Tape and Reel, vacuum sealing, strapping machine etc.) issues.
- Maintain the machine for continuous operation.
- Overview machine performance and compile machine down time.
- Planning and implement the machine upgrade.
- Diagnostic and troubleshoot and rectify any machine related issues.
- Support the machine upgrade.
- Trouble shoot and repair pick and place machine, vacuum machine, strapping machine.
- Buy off for the machine upgrade.
- Maintain the machine’s recipe.
- Maintain and backup the machine’s log records and software.
Machine Preventive / Predictive Maintenance
- Execute periodic preventive maintenance on the machines.
- Overview machine performance, ensure fully support of the machine to the operation.
- Replace the faulty machine parts.
- Record the log of the preventive maintenance for the machines.
- Manage the equipment for the preventive maintenance use.
- Plan and perform predictive maintenance by analyzing the machine performance.
- Ensure no or minimum breakdown of machine with no disruptions to the operations.
Spare part Management
- Vendor sourcing and RFQ for the spares with proper vetting and analysis.
- Procurement of the necessary machine spare parts.
- Setup for the new equipment and tools.
- Keep record of the machine spare parts.
- Track consumption of spares and ensure minimum balance of spares are maintained.
- Source alternate spares to improve the spare parts life.
- Tracking of life span of the spares and improvement projects to increase the life span of spares.
- Overview and manage the replacement of the spare parts.
- Maintain the minimum quantity of the spare parts.
Process / Machine Development
- Create label program file based on the customer’s requirements.
- Enhance processes for Tape and Reel packaging, ensuring alignment with product specifications and quality standards.
- Create and maintain process documentation, including work instructions, process flows, and control plans.
- Evaluate new materials and technologies that can enhance process capabilities.
- Performs new product, materials, machine qualification and buy off
- Conduct and arrange training and certification for operators
Quality Assurance:
- Liase with Quality Assurance on the new package requirements.
- Review and update BOM of customer requirements for new product / specifications requirements.
- Send FAI report for new package.
- Support in the investigation of internal/external customer complaints to find the root causes and advise appropriate solution to resolve them.
- Performs product low yield and reject verifications analysis
- Responsibilities for specification update for any new process and product qualified
- Performs new product, materials, machine qualification and buy off.
