Senior Mechanical Quality Engineer
Full-time
Senior Executive
3 days ago
As a Senior Quality Engineer – Mechanical Parts & Complex Assemblies at MKS Instruments Manufacturing operation located in Kaki-Bukit, Singapore..
As a Senior Quality Engineer – Mechanical Parts & Complex Assemblies at MKS Instruments Manufacturing operation located in Kaki-Bukit, Singapore you will be responsible for leading the quality assurance of mechanical components and complex mechanical assemblies used in our laser-based systems. This role involves developing and executing inspection and testing protocols, managing inspection systems, and performing failure analysis activities. The ideal candidate will possess a strong background in dimensional inspection, troubleshooting complex mechanical parts and assemblies, and extensive ISO-9001 quality systems expertise. This role involves ensuring product quality, resolving issues related to mechanical components & sub-systems and driving continuous improvement initiatives.
Key Responsibilities:
Quality Assurance & Inspection:
- Develop detailed dimensional inspection plans for mechanical components and assemblies using tools such as CMM, and optical comparators.
- Develop and maintain inspection protocols and test plans for mechanical parts and assemblies.
- Interpret technical drawings, GD&T (Geometric Dimensioning and Tolerancing) and engineering specifications to ensure compliance.
- Failure analysis & Troubleshooting: Investigate failures in mechanical parts and assemblies, identifying root cause using techniques such as metallurgical analysis, fractural analysis and FMEA.
- Utilize statistical methods to define appropriate sample sizes based on part criticality, lot size and supplier performance.
- Validate cleaning processes for incoming parts and verify their compliance with cleanliness requirements.
- Conduct first article inspections (FAI) for new parts to validate conformance to design specifications.
Quality Management System (QMS):
- Implement and maintain QMS processes in compliance with ISO 9001 and other relevant standards.
- Support internal and external audits, including preparation, execution, and follow up actions.
Supplier Quality Improvements:
- Evaluate and qualify suppliers for mechanical components, ensuring adherence to quality standards and specifications.
- Collaborate with supplier to investigate and resolve non-conformances and drive quality improvement.
Data Analysis & Reporting
- Analyze quality data to identify trends, drive decision-making, and recommend process improvements.
- Create reports and dashboards to communicate quality performance metrics to stakeholders.
Continuous Improvement:
- Lead initiatives to improve product quality and manufacturing processes.
- Provide recommendations for process improvements based on data analysis and best practices.
- Actively participate in Continuous Improvement Initiatives such as Lean Manufacturing or Six Sigma projects to enhance Quality, efficiency and cost effectiveness.
Requirements:
- Bachelor’s/Master’s degree in Mechanical Engineering, Quality Engineering, or a related field.
- 5+ years of experience in mechanical parts inspection, quality engineering, failure analysis, preferably in laser, systems, or manufacturing environments.
- Solid understanding of Mechanical Engineering Principles including Structural analysis, Material selection, Tolerance analysis and Manufacturing Process.
- Strong background in mechanical parts inspection, including dimensional inspection tools & GD&T.
- Proficiency in CAD software for drawing interpretation (e.g Solidworks, Autocad).
- Experience with Quality Software such as Minitab, SPC tools, SAP ERP & Agile PLM.
- Experience in failure analysis techniques, Optical Microscopy, Stereo Microscopy, Material property analysis, Surface roughness measurements etc.
- Strong knowledge of QMS and ISO 9001 standards.
- Experience with supplier audits and managing vendor relationships.
- Familiarity with fabrication and cleaning processes for mechanical parts.
- Excellent problem solving, analytical, and communication skills.
- Experience with lean manufacturing and continuous improvement methodologies.
- Hands on experience with laser or systems manufacturing is a plus.
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