DUTIES & RESPONSIBILITIES
General Scope :
1. Support in implementation and participate in the continuous improvement effort in the areas of Safety, Quality, Environment and Health Management System (for example SS651, ISO14001, ISO45001, ISO9001/IATF 16949).
2. To have a legal obligation to act in a responsible manner for the safety of themselves and other persons who may be affected by their actions or omissions at work.
3. Assist the Management in ensuring that Major Accident Hazards are reduced to As Low as Reasonably Practicable (ALARP) and escalate when necessary.
4. Ensure compliance to Customer Specific Requirements (CSR).
Main Duties & Responsibilities :
1. Performing routine operations
a) Attend toolbox meeting and conduct take-over / hand-over with the technician of the next shift, ensure all the information regarding the status of each operations under his control are properly communicated and documented in patrol log/SST log and/or handover log sheets.
b) Strictly follow documented procedures (e.g. Standard operating procedure-SOP, EHS regulations, Check sheets, risk assessment) to ensure safe and stable operation in the plant
c) Record all the information in the documented records (e.g. Log sheet or check- sheets) as required and be involved in the process trouble-shooting / investigations / abnormality reports
d) Check sheets and workflow sheet must be filled up completely at each step and final completion confirmed by supervisor
e) Provide input and/or prepare draft of revised manufacturing SOP or check sheets.
f) Promptly report any near miss / deviations / incidents to his Supervisor, directly or through Risk reporting & improvement proposal system.
g) Keep good housekeeping conditions at all times, return all tools / items to designated place and enforce similar standards to contractors. Ensure tools / items fully accounted during handover / takeover according to quantity and condition specified.
2. DCS Operations
a) Closely monitor DCS (Distributed control system) for alarms, analyze the deviation and respond according to documented process adjustment steps.
b) Upon instruction from shift supervisor, operate the DCS system in accordance to documented procedures.
c) Given instruction to shift technician in the field, to ensure close coordination and clear communication between DCS action and field action, to prevent mis- operation.
d) Keep all the relevant records/forms, signed and always ready for Audit. Always check the operational document latest edition and assist the SSVs in the enforcement and compliance.
3. Quality control
a) Has responsibility to ensure quality of products under his control, including prevention of foreign material contamination.
b) Confirms in-process analysis or finish product analysis results are within specifications. Report to the Supervisor when an abnormal situation (out of specifications) occurs.
c) Make necessary process adjustment to bring process back into control range.
d) Keep the record up to date and fill up required data/information on timely manner.
4. Performing non-regular work
a) When an abnormal condition is detected (outside of normal operating condition), stop operation and inform supervisor immediately.
b) After non-regular work discussion with risk assessment completed, and management approval obtained. Conduct tool box meeting before work starts.
5. Emergency response
a) Involve in CERT team/organization when appointed as part of CERT (Company emergency response team).
b) Participate in CERT training, drills and audits defined by EHS department even if not a certified/appointed CERT member (focus on CCR internal emergency matter such as calling/informing other party/group, entertain/pick up incoming calls, event scribbler and to assist as when directed by SMC/SMC).
c) When emergency situation occurs, follow the steps established in the emergency response plan, such as activation of emergency shutdown of processes. Participate in the mitigation of hazards ( fire fighting, spill containment, rescue) if qualified/certified/appointed CERT member.
6. Committee and training
a) Involve in Production department committee as shift representative/coordinator, to provide feedback to committee and assist the committee to implement action items.
b) Train and guide new technicians during on-the-job training. Provide document/record for the given training and submit to superior for review and acknowledgement.
REQUIREMENTS
1. Diploma Chemical engineering or equivalent.
2. At least 3 years work experience as DCS operator in a chemical processing environment. Experience in polymerization and/or extrusion is advantageous.
3. Possess basic Knowledge of chemical processing and equipment, with working knowledge of ISO14001, ISO9001/IATF16949, ISO45001, SS651.
4. Good analytical and problem-solving skills.
5. Able to work rotating shift pattern in a fast-paced environment.
Please include the followings in the resume:
- Reason for leaving
- Last drawn salary
- Expected salary
- Availability
*We regret to inform that only shortlisted candidates will be notified.
