Process planning:
To describe and prepare the process plans with the most efficient and lowest risks machining methods and estimate fair standard time in the manufacturing of high precision parts.
Quotation:
Based on the manufacturing methods and standard time prescribed in the process plans to make accurate cost calculation for making quotations.
Job Responsibilities:
To prepare process planning, standard time and costing calculations and ensure that parts are machined with the best quality using the most efficient methods of machining, taking into considerations:
1) Cost effectiveness of the methods of machining
2) Dimensions meeting customers’ drawing specifications
3) Special cutters, clamping jig and fixture designs whenever needed
Daily Key Tasks:
1) To Prepare process plans to ensure optimum output, best quality products with minimum risks
2) Estimate standard time for each operation
3) Make cost calculations for quotation
4) Prepare material sizes and quantities for ordering
5) Check process planning for repeat jobs
6) Design special cutter, jigs and fixtures for clamping
7) Support sales engineer on customers’ complaints and technical issues
8) Discuss with programmers on machining methods
9) Work together with programmers and machinists to resolve manufacturing issues
10) Advise production in work setting
11) Advise quality inspection methods
12) Develop quick time calculation sheets
Qualifications and experience:
1) Diploma in Engineering with 5 years working experience in precision machining. Those without Diploma but with more than 20 years of experience may be considered
2) Knowledge of the different machining processes and heat-treatment and surface processes
3) Knowledge of computer aided design (CAD) and (CAM)
4) Must be good in problem solving and be a team player.
5) Must have good initiative and process leadership quality
Key deliverables:
1) Ensure production parts are produced efficiently and with the right specifications
2) Ensure cost calculation for quotation is accurate and competitive in price
3) Followed company’s performance targets:
· Quality
· Delivery
· Profitability
